Auto part | Industhub.com

Project Introduction

GripSeal quick connector is widely used in the automotive parts industry. It provides a fast and efficient way to connect various components for traditional gasoline engine hot/cold testing, diesel engine hot/cold testing, brake simulation testing, airtightness testing, gearbox operation testing, axle airtightness testing, carbon tube testing, high-pressure testing of fuel injectors and fuel rails, radiator, air conditioning, steering system, wipers, exhaust pipes, filters, coolers, pipeline fittings, water tanks, fuel tanks, and other functional testing, doubling the test efficiency.

Project Requirements

During the production process of automotive components, a large number of tests are required for various major components or the entire vehicle, including airtightness testing, performance testing, aging testing, etc. The testing workstations are usually very expensive, and the testing cycle is also very tight. However, the testing process requires the sealing and connection of various internal and external threads, fuel pipelines, water inlets and outlets, opposite interfaces and other connections, which consumes a lot of connection time and is labor-intensive. Moreover, there is a high probability of leakage, which is not easy to detect and can lead to many misjudgments, especially in cases where there are many connecting points, it can seriously affect production efficiency and make troubleshooting difficult. It may even lead to the scrapping of high-value products in batches, resulting in significant potential losses.

Need to find a quick connection and a reliable seal under high water pressure and large position error solution?

Scheme description

Gripseal quick connector, one-second connection, instant sealing, one-stop connection solution

Internal and external threaded connectors

You can choose G80 or G80S short internal thread connectors, and there are various versions with extended necks, which can be provided. Whether it is M10 or M12 or other internal thread specifications, G80 can complete the threaded connection within one second and provide High sealing level, easy to operate. For some larger threaded nozzles, such as above M34, we also provide an aluminum alloy version of G80, which is used for the cooling ports of some engines.

Flanged pipe/inlet connectors

G70 flanged pipe connectors can be selected, which can meet both water and airtight leak detection. If it is only for airtight leak detection, you can choose G35 pipe hole connector, which is light and durable. For low-voltage occasions, you can choose G25 pipe-hole connectors. There are many types in stock and economical. For automation, you can choose G10 or G10Pro pneumatic outer tube connector to meet the needs of automatic connection.

J2044 male port

You can choose G70J special-shaped pipe connector, which can meet the needs of water/oil connection and air-tight leak detection, quick connection, reliable sealing and convenient maintenance. According to the situation, you can also choose the shut-off valve version G70J-V, which will automatically shut off when the connector is removed to prevent internal fuel or water leakage.

Quick connectors for air inlet and outlet

Facing the larger air inlet and outlet, or pipe fittings, you can choose G25 connector for low-pressure testing, and for larger pipe diameter or higher test pressure, you can choose G35 with large diameter (up to 80mm inner diameter), and it has the function of grasping.

J2044 female port

You can choose G90J series J2044 quick connector, good design can meet the oil test, and after the test is completed, ventilate and blow out the internal fuel, and a built-in shut-off valve, when the joint is taken out, the fuel will be automatically closed.

Quick connector for profiled nozzle

G10/G15 pneumatic connectors can be used in special nozzles testing, such as casting with poor surface dimensions and tolerances. We can even design a special buckle for the connector to prevent falling off.

Ultra-high pressure fuel system connectors

With the development of high-pressure fuel injection technology, the pressure in some fuel injection pumps and oil rails test can be up to 2000bar or even 3000bar, which poses a very big challenge to the connector. G60UHP and G60UHP3 series is an ultra-high pressure connector specially designed for this kind of applications. Its highest pressure can reach 3200bar, enought to meet the operation test of the fuel injection pump.

Solution advantage

One second connection

Gripseal connectors are designed with 1-second connection as the design point, and the connection efficiency is at least 10 times higher than the traditional clamping or winding thread scheme.

Instant seal

The key of Gripseal connector is the optimized sealing design, which can reduce the wear of the sealing ring and achieve reliable sealing while connecting. A good connection can be sealed, especially for leak testing or multi-pipeline sealing, our sealing reliability can reduce more than 90% of test misjudgments caused by connection leakage problems.

Connection scheme

Whether it is a standard nozzle or a special nozzle, based on a variety of sealing technologies, Gripseal can customize reliable quick connectors and provide customers with turnkey sealing connection solutions. Ensure consistency and stability of sealed connections.

Super high pressure

From 1bar, 10bar, 50bar, 200bar, 2000bar, 3200bar, Gripseal has a rich product series to meet the testing needs of various pressure ranges, and has been verified by long-term use in laboratories and customer sites.

Reference customer

From well-known new energy vehicles in the market, to start-up new energy vehicles, to auto parts manufacturers, tens of thousands of Gripseal connectors are helping customers save testing time and reduce testing misjudgments.

Worry-free service

Gripseal's worry-free service greatly reduces the risk of customers' selection, and effectively protects customers' investment, and tries their best to reduce the use cost of the overall life cycle.

Using Gripseal's connectors, there is no need to manually screw the plug, wind the raw material tape or use a simple chuck, which allows customers to improve the test efficiency by 10 times and reduce the risk of connection leakage by 90% , the test system misjudgment ratio reduced by 90%.